Mechanical park
All necessary work, e. g. welding work for the production of plant components and electrical controls, is carried out in our company by our own personnel. We are equipped with the appropriate machines for the production of corresponding plant components and for turning and milling work in contract manufacturing.
The result is a high quality in the production as well as a schedule you can rely on.
machining department
CNC SAWING
Kasto Functional A
Fully automatic band saw for cutting to length and mitre sawing in tube and profile materials.
Steplessly adjustable fully hydraulic saw feed.
Straight and mitre cuts (up to 45° to the right) can be carried out in automatic mode as well as in semi-automatic mode on both sides from 45° left to 60° right.
The standard Compact Control system (Siemens S 5 compatible) offers optimum machine operation.
For serial cuts, up to 30 data records (length/piece) can be preselected, automatic switch-off of the ball screw drive in the material feed.
Technical data:
| Year of construction | 2000 |
| Saw motor drive power [kW] | 1.5 |
| Cutting speed [m/min] |
19-90 |
| Angle adjustment [right / left] |
60° / -45° |
| Cutting range round 90° / 45° / 60° [mm] | 260 / 200 / 165 |
| Cutting range flat 90° / 45° / 60° [mm] | 300 x 260 / 200 x 240 / 160 x 120 |
| Cutting range square 90° / 45° / 60° [mm] | 260 x 260 / 200 x 200 / 150 x 150 |
| Material support height [mm] | 950 |
| Weight [kg] | 890 |
| Overall dimensions L x W [mm] | 1470 x 1826 |
| Height maximum position / lowered [mm] | 1899 / 1462 |
| Saw band [mm] | 2910 x 27 x 0.9 |
CNC Sawing
KASTOtwin A4 - band saw machine
Technical data:
| Cutting range, round | 400 mm |
| Cutting area, flat ( W x H ) | 400 x 400 mm |
| Material feed length | 750 mm |
| Multiple feed | 9,999 mm |
| Shortest cutting length | 6 mm |
| Smallest diameter to be sawn | 10 mm |
| Minimum residual piece in single cut | 15 mm |
| Shortest residual piece length in automatic mode | 80 mm |
| Saw motor, frequency controlled | 4.0 kW |
| Total drive value in basic equipment | 7.0 kW |
| Cutting speed, infinitely variable | 20 - 100 m/min |
| Saw band dimensions | 5,700 x 41 x 1.3 mm |
| Material support height | 700 mm |
CNC milling
Okuma MC-5VA - Vertical Machining Center
Technical data:
| Year of construction | 1988 |
| Control | OSP 5000 L-G |
| Max. speed [rpm] | 4,000 |
| Travel distance X [mm] | 1,050 |
| Travel distance Y [mm] | 510 |
| Travel distance Z [mm] | 560 |
| Table size [mm x mm] | 1,550 x 650 |
| Drive power [kW] | 7.5 |
| Feed rate [mm/min] | 1 - 4,000 |
| Rapid traverse [mm/min] | 1 - 13,000 |
| Tool holder |
BT 50 |
| Tool places in magazine | 32 |
CNC Milling
CNC Vertical machining centre
Okuma Genos M560-V-e
Technical data:
| Year of construction | 2018 |
| Control | Okuma OSP-P300MA-e |
| Speed [rpm] | 15,000 |
| Traverse X axis [mm] | 1,050 |
| Traverse Y axis [mm] | 560 |
| Traverse Z axis [mm] | 460 |
| Clamping surface [mm] | 1,300 x 560 |
| Tool holder | MAS BT40 |
| Toll places in magazine | 32 |
| Rapid traverse X/Y/Z [m/min] | 40 |
with Robojob Mill Assist 20kg 6-axis Robot side loading
CNC Milling
DMG EcoMill 50
Technical data:
| Year of manufacture | 2016 |
| Control | Heidenhain TNC 620 |
| Speed [rpm] | 12,000 |
| Travel X [mm] | 500 |
| Travel Y [mm] | 450 |
| Travel Z [mm] | 400 |
| C axis | 360° |
| B axis | -5 bis +110° |
| Clamping surface [mm] | 630 x 500 |
| Spindle power | 83 Nm |
| Tool holder | SK40 |
| Tool places in magazine | 32 |
| Workpiece weight | max. 200 kg |
| Rapid traverse X/Y/Z [m/min] | 24 |
CNC Milling
DMG Mori CMX 70 U
with 20kg 6-axis robot Cellro Xcelerate X20
The powerful and flexible solution for 5-sided machining for more efficiency and productivity.
Technical data:
| Year of manufacture | 2018 |
| Control | Siemens 840D |
| Speed [rpm] | 12,000 |
| Max. X-axis travel [mm] | 750 |
| Max. Y-axis travel [mm] | 600 |
| Max. Z-axis travel [mm] | 520 |
| C-axis | 360° |
| B-axis | -10 to +95° |
| Max. table loading [kg] | 350 |
| Table diameter [mm] | 800 |
| Tool holder | SK40 |
| Tool places in magazine | 32 |
| Rapid traverse X/Y/Z [m/min] | 30 |
CNC turning
Okuma LU3000 M2SC 1000
with Robojob Turn Assist - 270i 20kg 6-axis robot
Technical data:
| Year of manufacture: | 2018 |
| Control unit: | Okuma OSP-P300LA |
| Traverse paths: | Revolver 1 with 12 stations (driven tools) |
| Revolver 2 with 8 stations | |
| Turning length: | approx. 1,000 mm |
CNC Turning
Okuma Genos L300E-M
Technical data:
| Year of manufacture: | 2016 |
| Control unit: | Okuma OSP-P300L-R |
| Traverse paths: | Revolver 1 with 12 stations (driven tools) |
| Part catcher for workpieces cut from the bar | |
| Turning range: | Ø 300 x 1,060 mm |
| Bar machining: | max. Ø 68 mm |
conventional turning
Colchester Triumph 2000
- conventional lathe
- guide and spindle lathe
Technical data:
| Type | conventional |
| Centre height / Peak distance [mm] |
190 / 1,270 |
| Spindle bore [mm] |
54 |
| Speed [rpm] | 80 - 2,000 |
| Inner cone | MK 4 |
| Turning diameter above cross slide [mm] |
238 |
| Turning diameter over bed [mm] | 385 |
Product examples
of contract manufacturing
Benefit from an uncomplicated order processing under highest quality standards.
YOUR PARTNER IN MECHANICAL ENGINEERING AND CONTRACT MANUFACTURING
Powerful, flexible and with a high vertical range of manufacture. From simple turned parts to complex milling constructions to complete machines and plants, we manufacture according to your specifications in contract manufacturing.
Electrical, pneumatic and simple hydraulic assemblies as well as coatings are part of our scope of supply and make us strong as a contract manufacturer.
Contact us, we are looking forward to your inquiry!
Pictures: Aluminium lamp design in the field of "Energy savings through new lighting technologies"; components for plant construction
Close-up of product example