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Mechanical park

All necessary work, e. g. welding work for the production of plant components and electrical controls, is carried out in our company by our own personnel. We are equipped with the appropriate machines for the production of corresponding plant components and for turning and milling work in contract manufacturing.

The result is a high quality in the production as well as a schedule you can rely on.

machining department

CNC SAWING

Kasto Functional A

Fully automatic band saw for cutting to length and mitre sawing in tube and profile materials.
Steplessly adjustable fully hydraulic saw feed.
Straight and mitre cuts (up to 45° to the right) can be carried out in automatic mode as well as in semi-automatic mode on both sides from 45° left to 60° right.
The standard Compact Control system (Siemens S 5 compatible) offers optimum machine operation.
For serial cuts, up to 30 data records (length/piece) can be preselected, automatic switch-off of the ball screw drive in the material feed.

Technical data:

​Year of construction 2000
Saw motor drive power [kW] 1.5​
Cutting speed [m/min]
19-90
Angle adjustment [right / left]
60° / -45°
Cutting range round         90° / 45° / 60°  [mm] 260 / 200 / 165
Cutting range flat           90° / 45° / 60°  [mm] 300 x 260 /  200 x 240 /  160 x 120
Cutting range square     90° / 45° / 60°  [mm] 260 x 260 /  200 x 200 /  150 x 150
Material support height [mm] 950
Weight [kg] 890
Overall dimensions         L x W [mm] 1470 x 1826
Height maximum position / lowered [mm] 1899 / 1462
Saw band [mm] 2910 x 27 x 0.9

CNC Sawing

KASTOtwin A4 - band saw machine

Technical data:

Cutting range, round 400 mm
Cutting area, flat ( W x H ) 400 x 400 mm
Material feed length 750 mm
Multiple feed 9,999 mm
Shortest cutting length 6 mm
Smallest diameter to be sawn 10 mm
Minimum residual piece in single cut 15 mm
Shortest residual piece length in automatic mode 80 mm
Saw motor, frequency controlled 4.0 kW
Total drive value in basic equipment 7.0 kW
Cutting speed, infinitely variable 20 - 100 m/min
Saw band dimensions 5,700 x 41 x 1.3 mm
Material support height 700 mm


CNC milling

Okuma MC-5VA - Vertical Machining Center

Technical data:

​Year of construction ​1988
​Control ​OSP 5000 L-G
Max. speed [rpm] 4,000
Travel distance X [mm] 1,050
Travel distance Y [mm]​ 510
Travel distance Z [mm]​ 560
Table size [mm x mm] 1,550 x 650
Drive power [kW] 7.5
Feed rate [mm/min] 1 - 4,000
Rapid traverse [mm/min] 1 - 13,000
Tool holder
BT 50
Tool places in magazine 32

CNC Milling

CNC Vertical machining centre


Okuma Genos M560-V-e

Technical data:

Year of construction 2018
Control Okuma OSP-P300MA-e
Speed [rpm] 15,000
Traverse X axis [mm] 1,050
Traverse Y axis [mm] 560
Traverse Z axis [mm] 460
Clamping surface [mm] 1,300 x 560
Tool holder MAS BT40
Toll places in magazine 32
Rapid traverse X/Y/Z [m/min] 40


with Robojob Mill Assist 20kg 6-axis Robot side loading

CNC Milling

DMG EcoMill 50

Technical data:

Year of manufacture ​2016
Control ​Heidenhain TNC 620
Speed [rpm] 12,000
Travel X [mm] 500
Travel Y [mm]​ 450
Travel Z [mm]​ 400
C axis 360°
B axis -5 bis +110°
Clamping surface [mm] 630 x 500
Spindle power 83 Nm
Tool holder SK40
Tool places in magazine ​32
Workpiece weight max. 200 kg
Rapid traverse X/Y/Z [m/min] 24

CNC Milling

DMG Mori CMX 70 U

with 20kg 6-axis robot Cellro Xcelerate X20


The powerful and flexible solution for 5-sided machining for more efficiency and productivity.

Technical data:

Year of manufacture 2018
Control Siemens 840D
Speed [rpm] 12,000
Max. X-axis travel [mm] 750
Max. Y-axis travel [mm] 600
Max. Z-axis travel [mm] 520
C-axis 360°
B-axis -10 to +95°
Max. table loading [kg] 350
Table diameter [mm] 800
Tool holder SK40
Tool places in magazine 32
Rapid traverse X/Y/Z [m/min] 30

CNC turning

Okuma LU3000 M2SC 1000

with Robojob Turn Assist - 270i 20kg 6-axis robot

Technical data:

Year of manufacture: 2018
Control unit: Okuma OSP-P300LA
Traverse paths: Revolver 1 with 12 stations (driven tools)

Revolver 2 with 8 stations
Turning length: approx. 1,000 mm


CNC Turning

Okuma Genos L300E-M

Technical data:

Year of manufacture: 2016
Control unit: Okuma OSP-P300L-R
Traverse paths: Revolver 1 with 12 stations (driven tools)

Part catcher for workpieces cut from the bar
Turning range: Ø​ 300 x 1,060 mm
Bar machining: ​max. Ø​ 68 mm


conventional turning

Colchester Triumph 2000

- conventional lathe
- guide and spindle lathe          

Technical data:

Type conventional
Centre height / Peak distance [mm]
190 / 1,270
Spindle bore [mm]
54
Speed [rpm] 80 - 2,000
Inner cone MK 4
Turning diameter above cross slide [mm]
238
Turning diameter over bed [mm] 385

Product examples

of contract manufacturing

Benefit from an uncomplicated order processing under highest quality standards.

YOUR PARTNER IN MECHANICAL ENGINEERING AND CONTRACT MANUFACTURING

Powerful, flexible and with a high vertical range of manufacture. From simple turned parts to complex milling constructions to complete machines and plants, we manufacture according to your specifications in contract manufacturing.

Electrical, pneumatic and simple hydraulic assemblies as well as coatings are part of our scope of supply and make us strong as a contract manufacturer.

Contact us, we are looking forward to your inquiry!


Pictures: Aluminium lamp design in the field of "Energy savings through new lighting technologies"; components for plant construction

Close-up of product example